According to the statistics of professional institutions, in the process of steel cutting and welding production, Chinese enterprises waste 10% more steel than developed countries. A medium-sized enterprise that cuts thousands of tons of welded steel annually, and wastes thousands of tons of steel every year. Is there a way to save cutting costs and increase cutting efficiency?
Most users prefer to use imported CNC systems, which they think are more affordable. In fact, imported CNC systems are often not as perfect as everyone thinks. First of all, the price of the imported CNC system is more than 2 times higher than that of the ordinary CNC system. At the same time, when using the imported CNC system for programming, nesting, Internet access, communication and file management, the CNC cutting machine will be waiting for the CNC system most of the time. Inefficient state of programming and nesting. This is undoubtedly a great waste of resources and time for users who value production efficiency. A more affordable option should be to hand over the tedious work of programming, nesting, Internet access, communication and file management to inexpensive computers and programming nesting software to enable CNC cutting machines to perform full-time cutting, automatic cutting, and efficient cutting. And high quality cutting.
So what is full-time cutting, automatic cutting, efficient cutting and high quality cutting?
Full-time cutting is to use the FastCAM programming nesting software to carry out the programming nesting of the whole board and the residual board on the computer. The cutting machine cuts all the time to avoid programming nesting on the numerical control system and reduce the production efficiency of the cutting machine;
Automatic cutting is the use of the automatic cutting process in the FastcAM CNC system to achieve automatic perforation and automatic cutting, instead of manual manual cutting, to achieve automatic cutting;
High-efficiency cutting is an efficient cutting process using FaskCAM nesting software and CNC system for co-edge, continuous cutting, borrowing, bridging, etc., which effectively reduces preheating perforation (reducing perforation by more than 70%) and improving cutting efficiency;
High-quality cutting is to use the FastCAM programming nesting software and the pre-processing technology in the CNC system to optimize the CNC cutting program, remove redundant entities, avoid runaway and repeated cutting, compress and fit the cutting program, and ensure the cutting machine to cut smoothly and high speed, avoiding The machine tool shakes to ensure that the cutting parts are closed without deformation.
In the case that the structure and hardware configuration of the CNC cutting machine are basically equivalent, the cutting efficiency and cutting quality of the CNC cutting machine are mainly determined by the optimization of the nesting software and the cutting control software of the numerical control system. It can optimize the nesting programming software, CNC system cutting control software and automatic perforation and automatic cutting process through CNC cutting to further improve the cutting efficiency and cutting quality of CNC cutting machine, and realize the “full-time, automatic, efficient and high†of CNC cutting machine. Quality cutting".
Using FastCAM optimized nesting programming software, through the whole board nesting and residual board nesting, effectively improve the utilization rate of steel nesting, reduce the residual material of the corners, make the remaining boards reused, effectively save steel and consumables; at the same time, through FastCAM The high-efficiency cutting programming of the nesting software effectively reduces the number of preheating and perforation, reduces the consumable loss of the flame preheating perforation, reduces the loss of the plasma cutting nozzle, and saves steel and consumables more effectively.
In summary, if you can use the optimized nesting programming software, it can not only save the source materials for the enterprise, but also effectively improve the production efficiency and economic benefits of the enterprise.
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