Multi-layer directional distribution of ordered diamond saw blades into industrial production

Abstract On May 31, 2008, Wuhan Science and Technology Bureau organized some industry experts to evaluate the results of the “Multilayer Directional Distribution of Ordered Diamond Saw Blades” project completed by Wuhan Wanbang Laser Diamond Tools Co., Ltd. Jian...

On May 31, 2008, Wuhan Science and Technology Bureau organized some industry experts to evaluate the results of the “Multilayer Directional Distribution of Ordered Diamond Saw Blades” project completed by Wuhan Wanbang Laser Diamond Tools Co., Ltd.


The appraisal committee heard the technical report of the research group, reviewed the relevant documents, visited the production site, and after discussion, gave the appraisal opinions and selected the key points to readers.
1. The project adopts the self-developed diamond automatic arrangement device to realize the multi-layer orientation distribution and orderly arrangement of diamond in the cutter head, optimize and effectively control the longitudinal and lateral distribution pitch of diamond, reduce the concentration of diamond and saw. Film production costs.
2. After the inspection of the relevant departments and the use of the user, the sharpness of the new saw blade is increased by more than 30%, and the life expectancy is increased by more than 50%.
A 25% reduction in energy consumption and a 15% reduction in operating noise is another major technological advancement following laser welding saw blade technology.
3. The technology has reached the industrialization conditions, and the project products have been put into industrial production.
4. The project product technology is at the domestic leading level and has reached the international advanced level.
The project not only enables the diamond to achieve multi-layer directional distribution, but also uses a number of new technologies such as iron-substituted cobalt, pre-alloyed powder and rare earth in the carcass. The most important thing is that the project technology has been put into production line to start regular production. Has been sold to foreign markets. The project technology has applied for the national utility model patent and obtained the authorization, patent number ZL200720084656.1.
In fact, the industry manufacturers have precedents for the production of such saw blades, but the diamond fabrics have not been automated, and the efficiency is low, and they have not been put into industrial production. The automatic cloth device developed by Wanbang Laser Co., Ltd. does not use any adhesives and additives, and will not cause any pollution to the carcass. The device and its complete set of technology have been successfully researched and put into industrial production, which will play a role in promoting the technological advancement of saw blades and other diamond tools. Demonstration and action, I hope that many tool companies can quickly follow up, promote the adjustment of product structure in the industry, change the situation of Chinese products in the middle and low-end, and present the new high-end appearance in the international market. (Li Li)

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