Deep Decryption | Seiko Manufacturing of Yasaka Smart Lock Workshop

At present, the consumption level of Chinese families has been continuously improved and living conditions have been further improved. People's understanding of the concept of smart homes is also deeply rooted in people's minds, and home intelligence is bound to become the trend of the times. As the first entrance to a smart home, smart fingerprint locks have brought more convenience to people's lives, and they have become more and more popular with users. However, for some ordinary families, buying a set of fingerprint locks is really a small sum of money. Many users are sceptical and expensive, but do not know where smart fingerprint locks are compared to mechanical locks. Let us To unveil the mystery of the fingerprint lock, to explore its manufacturing process and process characteristics?

Shenzhen Bagua Smart Lock Co., Ltd. is a manufacturer with 12 years of experience in smart door lock manufacturing. It has a nation-wide first-class intelligent lock processing production technology and a modern automatic production line, as well as a national-level product testing laboratory. Gossip is hailed as China's leading manufacturer of smart lock products, and has in-depth cooperation with major brand customers such as Qingke, Midea, Diweile and Country Garden.

Let's walk into the manufacturing base of Bagua Smart Lock to explore the manufacturing process of fingerprint locks:

One: raw materials laboratory testing

The raw materials of the fingerprint lock and lock body are generally made of zinc alloy or stainless steel. Before the production of gossip, each batch of raw materials needs to be checked by the laboratory spectrum to ensure that each product's material meets the national standard, and no one cuts corners and cuts. For example, gossip requires that each zinc ingot has the same size and weight, and the product surface is smooth, no sand holes, and no deformation.

II: mold processing line

This link is an important starting point for the entire production line. Yasuo has equipped domestic mold manufacturing equipment with excellent quality. All molds are commissioned and researched here to ensure that all mold sizes are more accurate and ensure the stability of the entire production.

Three: Fully automatic die-casting assembly line

Gossip intelligent lock automatic die-casting can realize large-scale manufacturing of products. The central furnace automatic feeding system adopts the most advanced process design in the country today, with uniform temperature control and energy saving and environmental protection in the production process. The lock shells are all made by a one-time die-casting process. This process increases the difficulty of die-casting and the requirements for the plates, and can effectively reinforce the strength of the products, thereby ensuring the safety of the products to the greatest extent and taking into account the perfectness of the overall appearance. Zinc alloys and stainless steels are generally used for the materials. The zinc alloys have good ductility and plasticity and are widely used in the fingerprint lock industry. Stainless steel features corrosion resistance and durability.

Four: machining

After the automatic die casting is completed, the lock housing will be sent to the machining process. Gossip has fully automatic tapping machines, intelligent CNC lathes, multiple bricks and other first-class equipment, so that the machining process can be more efficient and stable production.

Five: automatic polishing line

The polishing process of the shell consists of several important processes such as surface cleaning, sanding, polishing and antiseptic treatment. For the role of polishing, perhaps everyone has their own understanding, but the most important of these two are self-evident, beautiful and anti-corrosion rust protection. Polishing can fully guarantee the ticket's color, corrosion resistance, and pollution resistance. In order to ensure the quality of the entire polishing process, after the polishing, the products are manually detected one by one, and any small flaws are not missed, which is more detailed than mechanical inspection.

Six: automatic plating line, electrophoresis assembly line, pvd vacuum coating line

The product's surface is treated with seven layers of electroplating process technology to ensure that the texture and corrosion resistance are highly resistant to corrosion, and lasting bright as new. Gossip Smart Lock The automatic plating line imported from abroad is operated by experienced electroplating divisions. The production management is standardized and the production efficiency is efficient and stable. The electroplating level leads the industry and the product quality is first-class and stable.

Modern PVD vacuum coating line makes the product surface healthy and safe, rich in color, and can achieve a variety of special plating such as titanium plating, zirconium plating and so on, so that the product performance is even better.

The modern automatic electrophoresis assembly line adopts the latest surface treatment technology in the world, which is of high quality and highly environmental-friendly.

VII: Electronic Workshop: Standardized Production

The electronic workshop is the core of the entire production process. It is the key to the normal operation of fingerprint locks, comparable to the “heart” of fingerprint locks, and is mainly used for the assembly and production of electronic parts.

In the electronic production process, in order to ensure the accuracy of the electronic process, it must be ensured that the electronic workshop is fully enclosed and dust-free. Gossip equipped with the most advanced domestic production equipment is a powerful embodiment of fingerprint lock productivity. Every detail of electronic production must be given enough attention. A little mistake will lead to the use of the entire component.

Eight: assembly line

After the electronic parts and mechanical parts are completed, they will be sent to the assembly department. The assembly department adopts a combination of automatic production and artificial auxiliary production. At the same time, it combines scientific and rational assembly procedures to separate the assembly positions into more than a dozen positions, making assembly more rational, strengthening the efficiency of the assembly process, and improving assembly. quality.

Nine: product quality testing

In the inspection process, the company has requested that each product must undergo pre-operation inspection, process inspection, post-operation inspection, and pass 100-cell test, durability test, hardness test, two copper test, color analysis test, and delay test. Micro-test and salt spray test series to ensure the quality of foolproof.

Gossip Smart Lock Company Profile

Shenzhen Bagua Smart Lock Co., Ltd.---China's first intelligent network lock, providing hotel, public rental, second landlord, short-term rental apartment, smart home and other door lock solutions. Face recognition lock, fingerprint lock professional brand, electricity; is a professional engaged in the fingerprint locks, password locks, face recognition locks, electronic locks, hotel locks and other intelligent lock design, development, production in one of the high-tech Corporate, main service customer groups include real estate, hotels, high-end apartments, banks, office buildings, smart homes, etc.